Efficient design of automatic control systems is extremely important for the performance of complex high technology systems and for their cost-effective development. To get the best cost-to-performance ratio one would like to be able to design a controller that takes full advantage of actuator capabilities, but this might lead to non-linear control due to actuator saturation. The saturation nonlinearities in the system may have severe effects on the system performance due, for example to integral-windup. The traditional approach to deal with saturation nonlinearities is to use a linear design technique for the unsaturated plant and then use ad-hoc modifications to overcome the effects of the saturation non-linearities. The disadvantage of this traditional approach is that one has no assurance that actuator capabilities are being used optimally and one does not know how much saturating can be tolerated before the behavior starts to deteriorate. Consequently time-consuming trial and error design might be necessary even for an experienced control engineer (see question posed in the ASME Dynamic Systems and Control Division newsletter).The motivation for this research is to come up with a simple design procedure that incorporates the actuator constraints directly in the design of a controller with integral action, and make sure that we take full advantage of actuator capabilities to achieve the desired behavior.
The purpose of the research is to come up with a simple design procedure
for single-input single-output (SISO) linear systems that leads to a near
time optimal controller with integral action by taking advantage of the
saturation characteristics of the actuator. The design should take the
following into account:

| DESIGN
EXAMPLE |
Values used in the
design procedure |
Values used in
simulation |
| M | 1-1.5 | 1.4 |
| B | 0.3-0.6 | 0.4 |
| Disturbance input | 0.1-0.2 | 0.1 |
| Max actuator output | 1 | 1 |
| Reference input | 1 | 1 |
| Measurement noise for y and dy/dt | 0.001/0.002 | 0.001/0.002 |

Last update: March 20, 1997 by T. Larsson: tlarsson@engin.umich.edu.