Ohio Reactor's Problems Are Said to Persist

May 4, 2003
By MATTHEW L. WALD 

 

WASHINGTON, May 3 - A nuclear plant in Ohio shut for 14
months because acid had nearly eaten through the lid of its
reactor vessel still has extensive problems in its "safety
culture," consultants hired by the plant's owners have
determined. 

Much of the damage at the Davis-Besse reactor, near Toledo,
has been repaired, and the owners hope to restart it early
this summer. But in a report released on Friday by the
Nuclear Regulatory Commission, the consultants said that
"accountability and ownership for safety are not yet
universally accepted in the organization." 

"An integrated and cohesive organizational safety
leadership process does not yet exist," the consultants
said. "Management's safety goals have not been consistently
communicated to nor understood by station personnel." 

The Nuclear Regulatory Commission, which must concur before
Davis-Besse can reopen, has its own evaluation team at the
plant, seeking to measure "safety culture," as the
commission refers to factors like having everyone accept
responsibility for safety and putting it ahead of
production. Among the other aspects of good safety culture,
according to nuclear experts, is the willingness of
technicians and middle managers to raise safety questions
and push them up the chain of command. 

Discovery of the corrosion shocked the regulators and the
nuclear industry, but physical repair has not solved the
problems faced by the plant's owner, the First Energy
Nuclear Operating Corporation. It is now engaged in a
dispute over whether it is fit to run the plant and whether
it properly disciplined an employee involved in the
corrosion. 

First Energy agreed with the commission that it would bring
in outside safety consultants. 

A spokesman for First Energy, Todd Schneider, said that the
report was based on work done in March, and that the
situation had improved since then. "The report identifies
some strengths and some weaknesses," Mr. Schneider said.
"That's what we wanted." 

He said the company had created a Department of
Organizational Development to "improve plant culture and
the safety-conscious work environment." 

But another expert on safety culture, Paul Blanch, who has
worked at several reactors as a consultant, said the report
"doesn't indicate any significant progress" from the days
when managers at Davis-Besse failed to perform adequate
inspections of the reactor vessel because they were in a
hurry to restart the reactor. 

The corrosion ate away six inches of steel, about 70 pounds
in all, leaving only a half-inch stainless steel liner to
hold in more than 2,000 pounds per square inch of pressure.


In February, Representative Dennis J. Kucinich, Democrat of
Ohio, petitioned the Nuclear Regulatory Commission to
revoke First Energy's operating license. Among the charges
Mr. Kucinich made was that First Energy fired an engineer,
Andy Siemaszko, last September because he had raised safety
issues. Mr. Siemaszko, who is pursuing a complaint with the
Department of Labor, had tried to do a thorough inspection
of the vessel head during a shutdown for refueling in 2000,
but was "thwarted" by management, according to Mr.
Kucinich's petition. 

First Energy responded that Mr. Siemaszko "was terminated
for his involvement in the missed opportunities to earlier
prevent or detect" the corrosion, and that his firing
showed the company's "willingness to hold people
accountable for poor performance." 

Copyright 2003 The New York Times Company