BR 80 of the Deutsche Reichsbahn Gesellschaft, Deutsche Bundesbahn and the Deutsche Reichsbahn

We all have our favorite Loks and they may well range from the Era 1 Spanish Brötli Lok to an Epoch 5 ICE Triebwagen. As for me, one of my favorites is the humble BR 80 0-6-0 (C-Kuppler) switcher, one of the many Deutsche Reichsbahn Gesellschaft (DRG) standard or Einheitslokomotiven. There is something charming about the little engine as it bustles about shunting classic two-axle freight cars.

Overshadowed by any number of major DRG developments, including the service starts of the luxurious Rheingold train and Berlin's S-Bahn, the introduction of the little BR 80 switcher in 1928 went almost unnoticed. While largely ignored by the mass media, the appearance of the BR 80 brought on considerable discussion in the technical press. The intent behind this new switcher was to replace the multitude of small engines, including the Prussian T3, with one standard type throughout Germany.

For some time, based on the Prussian State Railways' experience, it had been shown that the use of superheated steam locomotives could result in significant cost savings, compared to those using saturated steam, during the frequent starting and stopping encountered in switching operations. (Saturated steam has no moisture or superheat; superheated steam has no moisture and its temperature is above the saturation temperature.) Further, with the impetus toward reducing the great number of different locomotives, it was time to think about a new switching engine that would also serve as a light engine for local passenger service.

Development

Two organizations - Verein Deutscher Strassen und Kleinbahnverwaltungen and the Engere Lokomotiv-Normenausschuss (ELNA) - initially proposed an 0-6-0 locomotive with 12 tons axle loading and slightly over 800 ft2 (74 m2) heating surface as well as a machine of 14 tons axle loading and 1,076 ft2 (100 m2) heating surface. It was thought that 43.6 in. (1,100 mm) diameter wheels would be sufficient since these would not exceed 193 rpm at 25 mph (40 km/h). The request for proposal (RFP) permitted 260 rpm. However, the ELNA group thought that 25 mph (40 km/h) was too low a maximum speed for the new locomotive and therefore offered a design using 47.2 in.(1,200 mm) diameter wheels. Other variations included an engine with cylinder bores of 15.3 and 17 in. (388 and 432 mm), respectively as well as one design with a piston stroke of 21.6 in.(549 mm). Then there were designs using saturated steam and superheated steam.

But, only a few of these ELNA designs were actually built. Hanomag built one engine for the regional railroad of Wistedt-Zeven-Tostedt. Since this particular design was also intended for non-switching service, it featured a pilot truck, making it a 2-6-0 (1’C) engine.

Design of the BR80

In 1925, Friedrich Fuchs of the DRG suggested, in his engineering paper entitled "Normung, Typisierung und Spezialisierung im Lokomotivebau" (Standards, Types and Specialization in Locomotive Construction) for the BR 80 that this locomotive use a cylinder having 19.7 in. (500 mm) bore and 24.8 in.(488 mm) stroke together with 49.2 in. (970 mm)wheels and a service weight of 52.5 tons.

However, the 49.2 in. (970 mm) wheels did not lend themselves to the design and the 43.3 in. (853 mm) ELNA wheels were incorporated into the plans but it still demanded some clever solutions where the frame and suspension were concerned. In general, the design had to be simple and use a wide range of standard fittings and other components. The end result was a very compact tank engine with a nominal axle loading of 17.5 tons. This was well within the limits imposed by the 20 ton capacity rail used in switching yards.

At the time the famous locomotive designer Friedrich Witte said, "the design of the BR 80 is a well thought out compromise of performance and low weight while keeping within the guidelines set down for standard locomotives requested by the DRG."

The BR 80, designed for light duty switching, was the complete opposite of the 0-8-0 (D-Kuppler) BR 81 which was intended for more heavy-duty switching service. The BR 80 developed 485 hp (356 kW) vs. the BR 81 with its 660 hp (485 kW). In general, the lighter duty machine was well accepted all around.

From Construction to Retirement

.The companies Hohenzollern (Düsseldorf), Jung, Union Giesserei (foundry) Königsberg, Hagans (R. Wolf Erfurt) and Jung supplied a total of 39 BR 80 locomotives in 1928 and 1929. (The book "50 Jahre Einheitslokomotiven" shows that seven of the locomotives were built in 1927.) The initial order of 22 machines were to be built by Humboldt in Köln-Kalk but were then turned over to Hohenzollern. There were no follow-on contracts for further BR 80s due to the precarious finances of the DRG. The engines were numbered sequentially form 80-001 to 80-039.

On entering service in 1928 and quickly assuming the nickname "Bulli or little bull" for its short, chunky appearance, it was hoped that the BR 80 would do much to reduce the costs of switching operations. It was hoped that the use of superheating would accomplish this. The new Einheitslok performed well by pulling 900 tons on level track at 28 mph, 175 tons on grades of 10 parts per thousand at 28 mph and 140 tons on grades of 25 parts per thousand at 15.5 mph (25 km/h).

The new engines saw service in the passenger stations of Halle, Leipzig and Cologne. All but one of the BR 80s survived World War 2 and the end found 17 of them in the West and 21 in what was to become East Germany. The East German machines continued to serve at the Leipzig main station and they did so until about 1963 when they were phased out. The West German Loks operated in the Dortmund and Ingolstadt regions until their mustering out in 1965.

Even though they were replaced by more economical diesels, they found new homes in various heavy industries. One of these was Ruhrkohle AG, a large coal mining operation that acquired six of the BR 80s. Specifically, they bought numbers 80-013, 014, 030, 036, 038 and 039. More information on the fates of some of the engines is contained in the attached table but it is obvious that many gaps exist and the author would appreciate hearing from anyone who can furnish additional information on the whereabouts of one of his favorite German locomotives.

Individual histories of the BR80s

80-001 Built by Hohenzollern; (Düsseldorf); Factory No. 4561.

80-002 Built by Hohenzollern; Factory No. 4562.

80-003 Built by Hohenzollern; Factory No. 4563.

80-004 Built by Hohenzollern; Factory No. 4564.

80-005 Built by Hohenzollern; Factory No. 4565.

80-006 Built by Union Giesserei; (Königsberg, East Prussia), Factory No. 2796. 80-006 was the last BR 80 to be mustered out. August 4, 1964.

80-007 Built by Union Giesserei; Factory No. 2797. Modeled by Märklin (3304.10 and 3604.10) in DR livery,

80-008 Built by Union Giesserei; Factory No. 2798.

80-009 Built by Union Giesserei; Factory No. 2799; DR 80-009, On display in Berlin. Privately owned.

80-010 Built by Union Giesserei; Factory No. 2800.

80-011 Built by Union Giesserei; Factory No. 2801.

80-012 Built by Union Giesserei; Factory No. 2802. In use until 1976

80-013 Built by Hagans, (Erfurt) Wolf (Magdeburg). Factory No. 1227. DB 80-013. After DB service to Klöckner in Unna-Königsborn and then to Ruhrkohle AG as D-721.  Mechanically simplified by its new owners. Mustered out in 1974. Now, non-operating, in museum in Neuenmarkt-Wirsberg

80-014 Built by Hagans/Wolf; Factory No. 1228. DB 80-014. After DB service to Klöckner in Unna-Königsborn and then to RAG as D-722.Then to England. In 1998 returned from England via the Netherlands and France to the Bayrische Eisenbahnmuseum (BEM) in Nördlingen.

80-015 Built by Hagans/Wolf; Factory No. 1229.

80-016 Built by Hagans/Wolf; Factory No. 1230. Sold by DB in March 1963 to a steel mill near Osnabrück.

80-017 Built by Hagans/Wolf; Factory No. 1231

80-018 Built by Hohenzollern, Factory No. 4570.

80-019 Built by Hohenzollern, Factory No. 4571.

80-020 Built by Hohenzollern, Factory No. 4572.

80-021 Built by Hohenzollern, Factory No. 4573.

80-022 Built by Hohenzollern, Factory No. 4574.

80-023 Built by Jung Lokomotivfabrik; Factory No. 3862. DR 80-023. After DR service to Verkehrsmuseum Dresden and then to DB AG Bw Leipzig Hbf Süd.

80-024 Built by Jung Lokomotivfabrik; Factory No. 3863.

80-025 Built by Jung Lokomotivfabrik; Factory No. 3864.

80-026 Built by Jung Lokomotivfabrik; Factory No. 3865.

80-027 Built by Jung Lokomotivfabrik; Factory No. 3866.

80-028 Built by Hohenzollern; Factory No. 4627. This number has been applied to the Roco model of the BR 80.

80-029 Built by Hohenzollern; Factory No. 4628. Sold by DB in 1960 to K1öckner Bergbau Viktor Ickern in Castrop-Rauxel.

80-030 Built by Hohenzollern; Factory No. 4629. DB 80-030; After DB service to K1öckner in Unna-Königsbom and then to RAG as D-723. Then to museum at Bochum-Dahlhausen, Deutsche Gesellschaft für Eisenbahngeschichte. Photo finish. Mustered out in 1974. Modeled by Märklin (3304.1) with this road number. Also in Märklin Primex set 2750 but painted silver.

80-031 Built by Hohenzollern; Factory No. 4630. Apparently the DB's last BR80; stricken from inventory in 1968. The to Weme-Bochum-Höveler Eisenbahn. Still in use in 1971. Only the boiler has survived. Modeled by Märklin as Primex 3190.

80-032 Built by Hohenzollern; Factory No. 4631. Sold by DB in 1958 to Schlackenverwertung Ilsede in Gross-Bülten.

80-033 Built by Hohenzollern; Factory No. 4632.

80-034 Built by Hohenzollern; Factory No. 4645.

80-035 Built by Hohenzollern; Factory No. 4646.

80-036 Built by Hohenzollern; Factory No. 4647. DB 80-036; After DB service to K1öckner in Unna-Königsborn and then to RAG as D-724. Not serviceable. Beekbergen, Holland; Veluwsche Stoomtrein Maatschapig.

80-037 Built by Hohenzollern; Factory No. 4648. As D-725 to RAG.

80-038 Built by Hohenzollern; Factory No. 4649. As D-726 to RAG. Mechanically simplified by its new owners.

80-039 Built by Hohenzollern; Factory No. 4650. DB 80-039; After DB service to Klöckner in Unna-Königsborn and then to RAG as D-727. Only operating BR 80 remaining. Hamm, Historische Eisenbahn Frankfurt. Modeled by Märklin as RAG Lok D-727.

 

SPECIFICATIONS

Axle configuration C h2 (0-6-0)
Service class Gt 33.17
Years of construction 1927   7
  1928   20
  1929   12
Builders Hohenzollern, Jung, Union, Wolf
Cylinder bore 17.7 in. (450 mm)
Piston stroke 21.6 in. (382 mm)
Wheel diameter 43.3 in. (1,100 mm)
Wheelbase 10.5 ft (3,200 mm)
Overall length 31.72 ft (9,670 mm)
Boiler pressure 203 psi (14 bar)
Grating area 16.4 ft2 (1.52 m2)
Steam area 749 ft2 (70 m2)
Weight, empty 44.3 tons
Weight, service 54.4 tons
Permitted service speed 28 mph (45 km/h)
Water capacity 176 ft3 (5 m3)
Coal capacity 2 tons
Power output 575 hp (423 kW)

Initial price was 76,860 Reichsmark or $18,300. The rate of exchange than was $1 = RM 4.20.

Author's note:

Verein Deutscher Strassen und Kleinbahnverwaltungen means German Street and Light Railway Administration

Engere Lokomotiv-Normenausschuss (ELNA) means "Narrow" Locomotive Standards (Association)

References

"Kleine Lok, die viel bewegt" Wolfgang Messerschmidt, Märklin Magazin, 5/88, p. 40.

"Lokomotivefabriken in Deutschland"; website in Germany maintained by Jens Merte in Netphen, Germany. (www.stud-uni-siegen.de); info about German locomotive works.

"Die Ruhrkohle 80" by Jürgen U. Ebel, Eisenbahn Kurier 11/98, p. 56.

"Die Bullis - Einheits-Rangierlokomotiven der Baureiehn 80 und 81 der Deutschen Reichsbahn", Eisenbahn Magazin, 10/83, p. 49.

"50 Jahre Einheitslokomotiven" Alfred B. Bottwaldt, Frankh'sche Verlagshandlung, Stuttgart, Germany, ISBN 3 440 04253-7, 1975.

Thanks

The author appreciates assistance provided by Gregory Proctor (New Zealand), John Oxlade (UK), Frits Osterthun (Holland), Heinz Brockmann and Frank Forsten (Germany), Ms. Gabriele Voigt at Eisenbahn Magazin.