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Data Mining and Reduced order methods for Materials design


Considering the computational complexity involved in multi-length scale formula-
tions involving polycrystal plasticity, innovative algorithms need to be incorporated
in techniques for designing processes to realize materials with optimized properties.
This work demonstrates the synergy between classification of FCC polycrystal tex-
ture and multi-scale process design for achieving desired properties in such materials.
The inverse problem of designing processing stages that lead to a desired texture
or texture-dependent property is addressed by mining over a database of orienta-
tion distribution functions (ODFs). Given a desired ODF, the hierarchical classifier
matches its ODF features in the form of pole density functions of important ori-
entation fibers to a class of textures in the database. Texture classes are affiliated
with processing information, hence, enabling identification of multiple process paths
that lead to a desired texture. The process parameters identified by the classifier are
fine-tuned using a gradient optimization algorithm driven by continuum sensitivity
analysis of texture evolution. An adaptive reduced-order model for texture evolution
based on proper orthogonal decomposition is employed in which the reduced ODF
modes corresponding to the intermediate stages of the design process are adaptively
selected from the database.

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  1. V. Sundararaghavan and N. Zabaras, "A data mining approach for the design of polycrystalline materials", presented in the symposium `Computational Aspects of Mechanical Properties of Materials: Meso-Scale and Continuum Modeling' (Kwai S. Chan and Diana Farkas, organizers), in the proceedings of EPD Congress 2005, TMS (The Minerals, Metals & Materials Society), 2005 TMS Annual Meeting & Exhibition, San Francisco, CA, February 13-17, 2005. [PPT]
  2. V. Sundararaghavan and N. Zabaras, "On the synergy between texture classification and deformation process sequence selection for the control of texture-dependent properties" Acta Materialia, Vol. 53(4), pp.1015-1027, 2005.[PDF]

Microstructure reconstruction

Reconstruction of three-dimensional (3D) microstructures is posed and solved as a
pattern recognition problem. A microstructure database is used within a support
vector machines framework for predicting 3D reconstructions of microstructures
using limited statistical information available from planar images.
The pattern recognition technique discussed uses two-dimensional microstructure
signatures to generate in nearly real-time 3D realizations, thus accelerating predic-
tion of material properties and contributing to the development of materials-by-
design.

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V. Sundararaghavan, N. Zabaras, "Classification of three-dimensional microstructures using support vector machines", Computational Materials Science, Vol. 32, pp. 223-239, 2005.[PDF]

Microstructure representation

Representation of features from sectional images of microstructures is fundamental to determining the microstructural influences on material behavior. Geometric data extracted from planar materialographic sections through image analysis techniques are primarily lower-order descriptors of the microstructure. Such descriptors do not contain complete morphological information and hence cannot fully describe the material microstructure. This work uses a multi-class support vector machine classification method in conjunction with principal component analysis to build a dynamic and evolving microstructure library that can be used to efficiently describe single-phase polyhedral microstructures. Lower-order descriptors are initially used to associate the material microstructure to classes of microstructures stored in a digital material library. Complete description is obtained by quantifying the microstructure using the coefficients of a continuously updating basis within a class of the library. These techniques are essential towards the development of a dynamic materials library that will be able to analyze, classify and represent microstructures for modeling, accelerating the design and testing of single-phase polycrystalline materials.

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V. Sundararaghavan, N. Zabaras, "A dynamic material library for the representation of single phase polyhedral microstructures", Acta Materialia, Vol. 52/14, pp. 4111-4119, 2004.[PDF]

V. Sundararaghavan and N. Zabaras, "Representation and classification of microstructures using statistical learning techniques", in the proceedings of NUMIFORM, the 8th International Conference on Numerical Methods in Industrial Forming Processes (edt. S. Ghosh), Columbus, Ohio, June 13-17, 2004. AIP Conference Proceedings 712, 98 (2004).[PPT]